ISA-95 KPI Dashboard — Real-Time Manufacturing Intelligence (MES/MOM Integration)
$40,000.00
Transform your manufacturing operations with a real-time ISA-95 KPI dashboard that connects shop-floor data (PLC/SCADA) with enterprise systems (ERP).
This solution delivers standardized, role-based KPIs across production, quality, maintenance, and inventory—enabling full visibility from Work Cell to Enterprise level.
✔ ISA-95 compliant architecture
✔ Real-time KPI dashboards
✔ MES, SCADA, ERP integration
✔ OEE, downtime, yield, WIP visibility
✔ Drill-down root cause analytics
Description
Manufacturing organizations often struggle with fragmented data, delayed reporting, and lack of visibility between operations and enterprise systems.
The ISA-95 KPI Dashboard is a Level 3 Manufacturing Operations Intelligence solution designed to bridge this gap—transforming raw shop-floor data into contextual, actionable insights.
🔷 What This Solution Does
This product delivers a fully ISA-95-aligned KPI framework that:
- Integrates Level 1–2 (PLC/SCADA) data into Level 3 (MES/MOM)
- Contextualizes data using ISA-95 objects:
- Equipment
- Material
- Personnel
- Process Segment
- Computes real-time KPIs based on:
- Production Schedule
- Production Capability
- Production Performance
- Publishes structured insights to Level 4 (ERP / BI systems)
🔷 Key Capabilities
1. Real-Time Operational Visibility
- Live equipment states and performance tracking
- Real-time throughput, downtime, and yield monitoring
- Event-driven KPI computation via streaming architecture
2. ISA-95 Standard Compliance
- Fully aligned with:
- Levels 1–4 architecture
- Operations hierarchy (Enterprise → Site → Area → Work Cell)
- Standard object models
- Ensures data consistency, traceability, and scalability
3. Role-Based KPI Dashboards
Tailored dashboards for each operational role:
Operator (Work Cell)
- Machine state, current order, speed vs target
Supervisor (Area)
- Schedule adherence, downtime, WIP, labor coverage
Plant Manager (Site)
- OEE, scrap, MTBF/MTTR, release cycle time
Executive (Enterprise)
- Multi-site performance, capacity utilization, trend analytics
4. Core KPI Coverage
Production
- Schedule adherence
- Throughput
- Order/batch attainment
Quality
- First pass yield
- Scrap %
- Nonconformance rate
Maintenance
- MTBF / MTTR
- Planned vs unplanned downtime
Material / Inventory
- WIP aging
- Yield %
- Genealogy completeness
5. Drill-Down & Root Cause Analytics
Navigate from enterprise KPIs down to:
- Work cell performance
- Process segment execution
- Equipment events
- Material lot genealogy
- Personnel actions
Identify bottlenecks and deviations with precision.
6. Seamless System Integration
- ERP (SAP, Oracle, etc.)
- MES/MOM (Siemens, Rockwell, custom)
- SCADA (Ignition, WinCC, FactoryTalk)
- PLC protocols (Modbus TCP/IP, OPC UA)
Supports B2MML / API-based integration.
7. Scalable, Industry-Agnostic Architecture
Applicable to:
- Pharmaceutical (batch traceability)
- Food & Beverage (yield + compliance)
- Discrete manufacturing (line performance)
- Energy & utilities (asset utilization)
🔷 What You Get
- ISA-95 KPI framework design
- Real-time architecture blueprint
- KPI data model (SQL / JSON schema)
- Dashboard structure (role-based)
- Integration design (ERP–MES–SCADA)
- Sample KPI calculations
- B2MML transaction examples
🔷 Who This Is For
- Manufacturing leaders
- MES / SCADA engineers
- Plant managers
- Digital transformation teams
- Industrial automation architects
🔷 Business Impact
- Eliminate manual reporting
- Improve production visibility
- Reduce downtime and scrap
- Enable faster decision-making
- Align operations with enterprise goals
