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Welcome to Industrial Automation and Control Systems (IACS) Engineering, where academic knowledge in OT (Operational Technology) and IT (Information Technology) converges with specialized industrial expertise provided by a pool of self-employed freelancers, independent contractors, or subcontractors.

During peak demand, get instant access to a pool of world-class Principal Engineers, Control Systems Engineers, and Process Control Engineers. Our freelance experts provide flexible, high-impact service solutions tailored to your industry.

  • 24/7 Global Availability: We cover your urgent needs anytime, anywhere.
  • Risk-Free Start: Enjoy a fully free 1-hour trial consultation before you commit.
  • Transparent Pricing: Traditional Freelance Rates start at USD89/hour (plus GST/VAT) with a minimum of 4 billable hours. Fixed-price, retainer, or project-based agreements are also available.
  • No Lock-In Contracts: Flexibility to suit your business needs without long-term commitments.

Note: Our Principal Control Systems Engineer can provide formally completed and signed Form W-8BEN for USA clients.

Our Skills Matrix:

Engineering Designs and Developments Capability 1- System Architecture or System Topology Designing in OT & IT Networks
2- Control Loops Architecture: PID Controllers, Cascaded PID Controllers, Split Range PID Controllers, Model Predictive Control (MPC), Pressureless Conveyor Control (PCC), Leader & Follower Control, etc.
3- Functional Design Specifications (FDS) Writing & Development including modes, states, interlocks, permissives, sequence, etc.
4- Process Objects Control & Simulation Library Design and Development
5- Inspection & Test Plans (ITPs) development including FAT & SAT sheets, PFD, P&IDs, Electrical Schematics, IO List, etc.
6- API Development
7- R&D Case Studies
8- Energy Optimization Loops Study, Control Cost Optimization, and Optimal Operating Parameters
9- Circular economy adaptability by merging recycled material flow stream with that of fresh material flow stream
Process Objects Control Library Development1- Multi-vendor and Multi-sector Experience
2- Reusable and Easy to Maintainable control objects library development leveraging the object-oriented features of IEC61131-3 as much as possible
Process Objects Simulation or Digital Twin Library Development1- Multi-vendor and Multi-sector Experience
2- Expert in Structuring the simulation library development to test the control library.
3- Portable FAT/SAT Testing Simulator designed for specific OEMs, EPCs, Control Panel builders, etc.
4- Simulates PLC IOs (input/output), Test sequences, interlocks, alarms via UI, and
5- FAT/SAT sheets auto-filled with timestamps
Process Optimization Studies 1- Calculating Optimal Process Parameters
2- Multivariate regression analysis and Data Modelling
Rockwell Automation1- Studio 5000
2- FactoryTalk View SE & ME
SIEMENSTIA Portal (SIMATIC Step 7 and SIMATIC Wincc)
Schneider Electric1- EcoStruxure Control Expert (formerly Unity Pro)
2- AVEVA Plant SCADA (formerly Citec SCADA)
3- EcoStruxure Geo SCADA Expert (formerly ClearSCADA)
Inductive AutomationIgnition SCADA
GE-FanucProficy Process Edition
Communication Protocols Integrated1- CIP over Ethernet/ IP, Profinet, MODBUS TCP, EGD, OPC UA, MQTT, ASi for E-Stops, SNMP, IEC 61850
2- DeviceNet, Profibus DP, CAN bus, MODBUS RTU, DNP3
VSDs & Soft Starters Controlled and/ or Integrated1- Danfoss VLT Series, SEW EURODRIVE Series, ABB MV Drives, SIEMENS SINAMICS, Schneider Altivar, etc.
2- Real-time soft IOs (Control Words & Status Words) & Hardwired IOs integration with PLCs/PACs/ DCS
IIoT (Industrial Internet of Things)1- Microsoft: Azure IoT Hub & Azure IoT Edge Modules along with Azure Machine Learning Studio
2- APIs written for communication architecture on MODBUS TCP, OPC UA, MQTT, etc.
R&D Case StudiesStudied and Solved Complex Control and Integration Problems
Industrial Sectors ServedMetals and Mining Sector
Oil and Gas Sector
Water and Wastewater Sector
Food & Beverage Sector
Automated Storage/ Retrieval Systems
Logistics and Robotic Warehouses
Chemical Sector
Utilities
IACS Engineering’s Design & Development Skills Matrix

Why Choose Us for Industrial Automation & Control Systems Engineering?

Expertise That Delivers Results

With 18+ years of experience in industrial automation, control systems engineering, and R&D in control theory and process control, we bring unparalleled expertise to your projects.

Comprehensive Functional Design Specification (FDS) Development

Our specialized expertise covers:
System States & Modes
Permissive & Interlocks
Alarm Management Philosophy
Communication Protocols Profiling
Automation Layers Integration (ERP & MES Level)
Sequence Modelling & Design
Collaborative Robotic Process Automation (RPA)

Specialists in FDS Development: Top to the Bottom Layers Integrating OT & IT Space

Transparent & Expert-Driven Project Planning

Accurate scope, cost, and delivery estimates directly from a Principal Control Systems Engineer with 18+ years of experience—no hidden costs or surprises.

Flexible & Affordable Consulting Services

🔹 Engage a Principal Control Systems Engineer, Control Systems Engineer, or Process Control Engineer
🔹 Starting at $89 per hour (+GST/VAT, T&Cs apply)
🔹 Minimum engagement: 4 hours for on-demand services

Project-Based & Freelancer Engagement

💡 If you have a well-defined project, our vetted freelancers and subcontractors can deliver cost-effective solutions—no need for long-term commitments.

Vendor-Neutral, Independent Consulting

🚀 Real solutions, not just a one-size-fits-all template! We provide unbiased, practical advice tailored to your industry needs.

👉 Contact us today for a consultation and discover how we can optimize your automation systems!

Up-skilling, One-to-One Training, and Knowledge Transfer Sessions

🔹 Up-skilling, One-to-One Training, and Knowledge Transfer sessions available on-demand, tailored to meet your specific needs and enhance your team’s expertise.

Contact Us 24/7:

Let’s execute the project together by engaging our high calibre and specialist freelance engineer(s). We deliver our specialised remote services worldwide via the following teleconference and videoconference tools:

24/7 Mobile Phone or WhatsApp Obligation-free Call – +61 415 580 588: Ready to elevate your engineering projects with unparalleled expertise? Contact IACS Engineering today and take the first step towards a more innovative and efficient future.

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Ready to optimize your operations? [Book your free consultation today!]

Place the below-mentioned free consultation order with all your details and we shall contact you back: