Welcome to Industrial Automation and Control Systems (IACS) Engineering – where academic research in OT & IT meets specialised industrial skills. During peak hours of your business, we offer on-demand flexible service solutions out of the pool of team of Principal, Control, and Process Engineers. Globally 24/7 Free 1 Hour Trial Consultation with our remote workers, freelancers, or outsourced teams. Rates start at $90/hour (plus GST/VAT and T&Cs apply) – minimum 4 billable hours of service task without a lock in contract.
Note: Our Principal Control Systems Engineer can provide formally completed and signed Form W-8BEN for USA clients.
Our Automation & Control Engineering, PLC, PAC, DCS, SCADA, HMI, IIoT & Machine Learning (ML), Digital Twin Simulation, VSD Integration and Process Control Engineering Services:
| Engineering Documentation Development | 1- System Architecture or System Topology Designing in OT & IT Networks 2- Control Loops Architecture: PID Controllers, Cascaded PID Controllers, Split Range PID Controllers, Model Predictive Control (MPC), Pressureless Conveyor Control (PCC), Leader & Follower Control, etc. 3- Functional Design Specifications (FDS) Writing & Development including modes, states, interlocks, permissives, sequence, etc. 4- Process Objects Control & Simulation Library Development 5- Inspection & Test Plans (ITPs) development including FAT & SAT sheets, PFD, P&IDs, Electrical Schematics, IO List, etc. |
| Process Objects Control Library Development | 1- Multi-vendor and Multi-sector Experience 2- Reusable and Easy to Maintainable library development as per the object-oriented features of IEC61131-3 |
| Process Objects Simulation or Digital Twin Library Development | 1- Multi-vendor and Multi-sector Experience 2- Expert in Structuring the simulation library development to test the control library. |
| Optimization | 1- Calculating Optimal Process Parameters 2- Multivariate regression analysis and Data Modelling |
| Rockwell Automation | 1- Studio 5000 2- FactoryTalk View |
| SIEMENS | TIA Portal (SIMATIC Step 7 and SIMATIC Wincc) |
| Schneider Electric | 1- EcoStruxure Control Expert (formerly Unity Pro) 2- AVEVA Plant SCADA (formerly Citec SCADA) 3- EcoStruxure Geo SCADA Expert (formerly ClearSCADA) |
| Inductive Automation | Ignition SCADA |
| GE-Fanuc | Proficy Process Edition |
| Communication Protocols Integrated | 1- CIP over Ethernet/ IP, Profinet, MODBUS TCP, EGD, OPC UA, ASi for E-Stops 2- DeviceNet, Profibus DP, MODBUS RTU, DNP3 |
| VSDs & Soft Starters Controlled and/ or Integrated | 1- Danfoss VLT Series, SEW EURODRIVE Series, ABB MV Drives, SIEMENS SINAMICS, Schneider Altivar, etc. 2- Real-time soft IOs (Control Words & Status Words) & Hardwired IOs integration with PLCs/PACs/ DCS |
| IIoT (Industrial Internet of Things) | 1- Microsoft: Azure IoT Hub & Azure IoT Edge Modules along with Azure Machine Learning Studio 2- APIs written for communication architecture on MODBUS TCP, OPC UA, MQTT, etc. |
| R&D Case Studies | Studied and Solved Complex Control Problems |
| Industrial Sectors Served | Metals and Mining Sector Oil and Gas Sector Water and Wastewater Sector Food & Beverage Sector Automated Storage/ Retrieval Systems Logistics and Robotic Warehouses Chemical Sector Utilities |
Why Choose Us?
1- With over 20 years of experience in industrial automation and control systems engineering, coupled with an R&D background in control theory, process control engineering and industrial automation systems.
2- Our specialised expertise in FDS development process including defining system states, modes, permissive, interlocks, alarm management philosophy, communication protocols profiling, automation layers integration up to ERP & MES level, sequence modelling, sequence design, collaborative robotic process automation, etc.
3- A transparent cost and delivery time estimated directly by expert Principal Control Systems engineer.
4- Any of our self-managed Principal Control System Engineer, Control Systems Engineer or Process Control Engineer could be engaged at a starting price of $90 per hour (plus GST/ VAT and T & Cs Apply) with a minimum of 4 hours on-demand services.
5- If you have a well-defined project with a clear scope and timeline, our vetted freelancer or sub-contractor can be engaged to complete it efficiently without the overhead of maintaining a full-time position.
Contact Us 24/7:
Let’s execute the project together by engaging our high calibre and specialist freelance engineer(s). We deliver our specialised remote services worldwide via the following teleconference and videoconference tools:
24/7 Mobile Phone or WhatsApp Obligation-free Call – +61 415 580 588: Ready to elevate your engineering projects with unparalleled expertise? Contact IACS Engineering today and take the first step towards a more innovative and efficient future.
Engineering Documentation We Do:
1- System Architecture or System Topology Designing in OT & IT Networks
2- Control Loops Architecture: PID Controllers, Cascaded PID Controllers, Split Range PID Controllers, Model Predictive Control (MPC), Pressureless Conveyor Control (PCC), Leader & Follower Control, etc.
3- Functional Design Specifications (FDS) Writing & Development including modes, states, interlocks, permissives, sequence, etc.
4- Process Objects Control & Simulation Library Development
5- Inspection & Test Plans (ITPs) development including FAT & SAT sheets, PFD, P&IDs, Electrical Schematics, IO List, etc.
Industrial Sectors We Served:
1- Water and Waster Treatment
2- Mining, and Oil & Gas
3- Food & Beverages and Pharmaceutical
4- Manufacturing, Material Handling, Logistics & Robotics Warehousing
5- Renewable Energy & Battery Energy Storage Systems (BESS), Power Distribution, etc.
Vendors We Served:
VSD/ VFD Vendors We Integrated:
Communication Protocols We Integrated:
Gateway Vendors We Integrated:
Database Vendors and APIs We Integrated:
