Welcome to IACS Engineering, where we bridge the gap between your industrial automation systems and business management processes. Our freelance and subcontracting consulting services specialize in ISA-95 Data Modelling, providing you with the expertise needed to streamline your operations, whether on an hourly or fixed-price basis.
Data Modeling Levels in ISA-95:
The data modeling levels in ISA-95 are critical for understanding how information is structured and exchanged across different layers of an organization. Here’s a detailed breakdown of the ISA-95 data modeling levels:
Level 0: Physical Process Level:
- This level represents the actual physical processes and is not a part of the ISA-95 data model per se. It includes the equipment and devices such as sensors, actuators, machines, and other hardware that are involved in the manufacturing process.
- The primary focus at this level is on capturing and controlling the real-time data related to physical processes.
Level 1: Sensor, Actuator, and Control Level:
- At this level, the focus is on the devices and mechanisms that directly control the physical processes. This includes controllers, sensors, actuators, and other field devices.
- Data at this level is typically real-time or near real-time and is crucial for immediate control activities such as opening or closing a valve, starting or stopping a motor, etc.
Level 2: Control System Level:
- This level deals with the systems that monitor and control the physical processes. It involves data collection, process monitoring, supervisory control, and automated control systems like SCADA (Supervisory Control And Data Acquisition) and PLCs (Programmable Logic Controllers).
- The data here is more about the operational status, process measurements, and control instructions for the Level 1 devices.
Level 3: Manufacturing Operations Management Level:
- Level 3 focuses on managing production operations. This includes systems like MES (Manufacturing Execution Systems) and WMS (Warehouse Management Systems).
- The data managed at this level includes production scheduling, resource allocation, quality management, maintenance management, inventory management, and labor management.
- The key aspect of this level is to optimize production efficiency and effectiveness, ensuring alignment with business goals.
Level 4: Business Planning and Logistics Level:
- This is the highest level in the ISA-95 model and interfaces with the enterprise’s business systems. It includes ERP (Enterprise Resource Planning) systems and other business management systems.
- The data at this level is focused on business-related activities such as order processing, procurement, customer relations, finance, and human resources.
- The primary function of this level is to manage the overall business and make strategic decisions based on comprehensive data analysis from all lower levels.
Why Choose Our ISA-95 Data Modeling Services?
Tailored Solutions:
- Our approach is to understand your unique business needs and deliver custom ISA-95 Data Modeling solutions that integrate seamlessly with your existing systems
Flexible Engagement Models:
- Whether you need our expertise on an hourly basis or prefer a fixed-price project, we offer flexible engagement models to suit your budget and project requirements.
Industry Expertise:
- Our consultants are not just experts in ISA-95; they have hands-on experience in various industries, enabling them to provide insights and solutions that are industry-specific and practical.
Our ISA-95 Data Modeling Services Include:
Once your existing technical documentation related to control systems, ERP, MES, and other relevant systems is provided, our services could include:
For Greenfield Projects:
- Initial Planning & Consultation: Tailored strategic planning for new manufacturing setups aligning with ISA-95.
- System Architecture Design: Comprehensive design of integrated systems for scalable and efficient manufacturing processes.
- Custom Software Development: Creation of bespoke MES, ERP solutions, and more, complying with ISA-95 standards.
- Integration with Smart Technologies: Incorporating IoT and smart tech into manufacturing, following ISA-95 guidelines.
- Project Management: Full project oversight from start to finish, ensuring ISA-95 compliance.
- Training & Documentation: Detailed staff training and documentation provision for ongoing operations.
For Brownfield Projects:
- System Assessment & Gap Analysis: Detailed evaluation of existing systems with an ISA-95 compliance focus.
- Legacy System Integration: Upgrading and integrating legacy systems to meet ISA-95 standards.
- Data Migration & System Upgrade: Efficient data migration and system upgrades for ISA-95 alignment.
- Process Optimization: Enhancing current processes for improved efficiency and ISA-95 compliance.
- Customized Solution Retrofitting: Tailoring solutions to upgrade existing systems without full replacement.
- Ongoing Support & Maintenance: Continuous assistance and maintenance for upgraded systems.
Common Services for Both Types:
- Compliance & Auditing: Ensuring adherence to ISA-95 standards and regulations.
- Reporting & Analytics: Implementing tools for advanced reporting and decision-making.
- Change Management: Managing organizational transition during system implementations or upgrades.
- Technical Support & Troubleshooting: Providing ongoing technical assistance and problem-solving.
- Continuous Improvement & Updates: Offering regular system evaluations and technology updates.
Industries We Serve:
Our expertise spans across manufacturing, utilities, oil and gas, mining, food & beverages and more. We understand the nuances of different sectors, enabling us to provide solutions that resonate with your specific industry challenges.
Get in Touch for Customized ISA-95 Data Modeling Consulting:
Ready to enhance your business operations with expert ISA-95 Data Modelling consulting? Contact us today to discuss your project, and let us tailor a solution that fits your vision and budget.
